How To Repair Rust Holes In Sheet Metal

Thin steel often called sheet metal is used in innumerable objects.

How to repair rust holes in sheet metal. If left unchecked rust can eat through the metal resulting in a hole. Whether you re dealing with a small piece of sheet metal or something valuable like a car you can fix it. You need to be able to weld thin sheet metal and. Repairing a rust hole in a car.

In others particularly in outdoor applications abuse accident rust or other incidents can occur. Small rust holes offer beginners a great way to practice rust repair. Rust is an inevitability with metal but that doesn t make it less shocking when you walk out and see a hole forming. A rust hole compromises the structural integrity of the metal.

Body filler is a simple way to repair freshly cleaned holes. In some of these applications the chances of needing to ever repair a hole in the metal is remote. I used a piece of pvc pipe a vice mount miniature metal break and body hammer kit. This is one way out of many to repair rust holes.

This video shows how to repair rust holes in the trunk lid using body solder. It needed to be fixed before the winter and my husband hadn t had the free time to repair it himself. After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat. And i didn t want to pay the 150 200 to have it done by a bod.

Repairing rust or a rust hole on metal without welding requires a material that bonds and is as strong as metal. I then used the templates to trace out the patch panels on some sheet metal.